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ISO 11137 - Gamma and E-Beam Sterilization

This International Standard specifies requirements for validation, process control and routine monitoring in the radiation sterilization of health care products.

FDA-Registered Manufacturing FacilityISO 13485 Certified Quality System12 Cleanrooms Class 5–8125,000+ Sq Ft Regulated Manufacturing3 Facilities CA | NH | Costa Rica

Neither method results in any radioactivity. In fact sterilization through irradiation is considered a “clean and efficient process” as it does not leave any residue on the device and no quarantine period is required once desired sterilization levels have been reached. Furthermore the rays can penetrate dense materials (especially so for Gamma) and closed package products with minimal rise in temperature and effect on the product material (unlike Steam and EtO/gas). E-Beam radiation displays certain limitations when penetrating dense materials (or) products with varying densities.

The ISO standard also provides information and guidance on equipment, irradiation compatible materials, Dose setting methods and dosimetric aspects for Gamma, E-Beam and X-Ray sterilization. For example the standard explains that all plastics can be classified as materials whose molecules either i) predominantly degrade with irradiation or ii) predominantly crosslink with irradiation. The latter types tend to have higher radiation stability.

  • ISO 13485: Requirements for Quality Management System of Medical Device companies
  • ISO 25424: Low temperature steam and formaldehyde method
  • ISO 11135-1: Ethylene Oxide method
  • ISO 17665-1: Moist Heat/Steam Sterilization method
  • ISO 15882: Guidance on Chemical indicators during Sterilization
  • ISO 11137-1: Radiation/Gamma Ray method

ISO 11137 Standards Expertise

Gamma and E-Beam sterilization are both radiation based sterilization techniques. While the former is performed by exposing the product to continuous Gamma rays, E-Beam sterilization utilizes Electron beams. Both methods are equally effective, but E-Beam is more powerful and hence the exposure time of the device is lesser. Reusable devices sterilized by these methods must undergo a “Quarterly Dose Audit” to ensure that they meet the established standards and sterilization levels. The frequency of these audits will become lesser as the years progress.

ISO 11137

This International Standard specifies requirements for validation, process control and routine monitoring in the radiation sterilization of health care products. It applies to continuous and batch type gamma irradiators using the radionuclides 60 Co and 137 Cs, and to irradiators using a beam from electron or x-ray generator.

Guidelines

ISO Standards

FDA-Registered

Manufacturing Facility

ISO 13485

Certified Quality System

12 Cleanrooms

Class 5–8

125,000+ Sq Ft

Regulated Manufacturing

3 Facilities

CA | NH | Costa Rica

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